rotating equipment installation procedure pdf

Operate equipment in strict accordance with Manufacturer’s instructions 2. The fluid usually enters along the axis or center, is accelerated by the rotating impeller and exits at right angles to the shaft. 3. It means no more than an acceptable magnitude of vibration is caused by the unbalance remaining in the rotor. Consider that a steel beam 10 feet in length will expand about 40 mils during a 50°F change in temperature. 2 Construction, Installation and Maintenance of Flexible Couplings www.practicalmaintenance.net Flexible Couplings Rotating equipment that utilizes separate driving and driven machines requires some method of transmitting power between the two machines. Model 3296 EZMAG Installation, Operation, and Maintenance Manual 3 8.2 Close-coupled S-group \⠀愀氀氀尩 and M-group \⠀㈀ 砀 ㌀ ⴀ 㠀 漀渀氀礀尩 — Hastelloy-C 80 Special tools and equipment shall be supplied. SECTION 4.0 ROTATING EQUIPMENT (DRIVEN ITEMS) This section of the guidance notes covers a selection of the rotating equipment found on a typical offshore installation. This applies to factory-mounted units (new or rebuilt) because factory alignment is often disturbed during shipping and handling. rating, coupling type, spacer length, design of coupled equipment and expectations of the user with respect to service life. Last Revised: 07/21/2011Project Number: Project Procedure P-6.4-3Page 1 of 1 Improve output By optimizing the performance of your rotating equipment you can increase availability, performance rate and quality Rotating Equipment: Start-up, Operation, Maintenance, & Troubleshooting 21 - 25 October 2018 01 - 05 September 2019 20 - 24 October 2019 Dubai, United Arab Emirates An ISO 9001:2015 & ISO 29990:2010 Certified Company 23-OCT-18 Based on field studies we conducted on the thermal growth of large rotating equipment and its effect on alignment we have a preferred installation method. Therefore, the balancing of high-speed equipment is especially important. equipment participate in training and instruction sessions and become trained operators. In some cases, certain components need replacement, (e.g., a wheel bearing on a motor vehicle) 10 EQUIPMENT 11 CALIBRATION 12 PRE JOB CHECK 13 JOB SPECIFIC CHECK ... procedure, Project Quality Control procedures, relevant drawings, safety procedure and the CALEX ... installation around rotating equipment. • In-house capability of attending problems in major rotating equipment. vide improved equipment design speciications, as well as the high quality products, services, and advice required to help you meet your busi - ness objectives. Construction and Install • Removal of existing equipment (riggers) • Room Infrastructure (hospital/vendor contractor) • Install of new equipment (riggers, vendor) • Cosmetic fixes (hospital contractor) 2. 1. This can be a drive shaft with universal joints, or a coupling of a particular design. Maximum vibration level measured at any point on the equipment … D.6 ALIGNMENT D.6.1 General All pump and driver assemblies must be aligned after site installation and at regular maintenance intervals. GENERAL ROTATING EQUIPMENT INSTALLATION CHECKLIST. 2.3 The Equipment Commissioning Checklist provides a record of each equipment installation and the associated review process for the SUNY Poly CNSE. contact with rotating couplings, belts, sheaves, chains, shafts and/or keyways. Only authorized users can operate equipment. • Mechanical run test of compressors / Water trials of Pumps done before taking in line with Hydrocarbon thus avoiding any leakage of hydrocarbon. Quality Form QF-6.4-3-B, Rev. For industrial equipment the amount of misalignment that can be tolerated is a function of many variables including RPM, power . Rotating equipment is seen in various mechanisms throughout the process industry sector and it consists of components that move solids, liquids or gases through a series of drivers, driven components and the transmission devices. Since it is not practical to consider all these variables in a reasonably useful alignment Any pressure vessel can explode, ... Pumping equipment Instruction, Operation, and Maintenance manuals clearly identify accepted methods for ... manufacturer’s coupling installation and operation procedures. In the case of a flexible rotor, it also means that not more than an acceptable magnitude of deflection occurs in the Acceptance testing • Physicist with vendor personnel • Tests defined in vendor acceptance testing document These Guidance Notes become effective on the first day of the month of publication. 3. . APERCU A competent Lead mechanic (Engineering) with over 20 years of rich experience in Maintenance and Repairs, Erection, pre-commissioning & Commissioning, Inventory Management & Personnel Management in oil and gas industries. This is 70° to 120°F or 70°F to 20°F and Vibration Solutions – Receiver ... 4 and 5. But they can be vertical, submerged or driven by a variable speed motor or turbine. to the rotating speed of the rotor squared. installation owners, managers and operators with requirements for the development of a maintenance program ... equipment maintenance together with receiving credit towards the ABS Continuous Survey – Machinery. While planning and scheduling assure the effective utilization of resources to Belts need adjustment, alignment needs to be maintained, proper lubrication on rotating equipment is required, and so on. ment procedures can be reached. Basically these are the equipment that do not have a prime mover driven rotating component will be considered a static equipment, and here's some example with what sort of Offline/On-line preventive maintenance which are usually carried out on the static equipment. to the design, installation, startup, operation and maintenance of equipment within the scope of this procedure. First, be sure to talk to your supplier’s project manager before starting preparation for the installation. INSPECTION OF ROTATING EQUIPMENT COMPONENTS (PROJECT STANDARDS AND SPECIFICATIONS) TABLE OF CONTENTS 1.0 Introduction 3 2.0 Scope 3 3.0 Definitions 3 4.0 Anti-friction bearing 3 4.1 Inspection procedure-Bearing Components 3 4.2 Acceptance/Rejection of bearings 4 4.3 Inspection Procedure-Bearing assembly 5 5.0 Coupling 5 They are often used in groups of 2 or more identical pumps in a single process service, often with a per… IEEE Std 43-2000 recommends a procedure for measuring insulation resistance of armature and field windings in rotating machines rated 1 hp, 750 W or greater and applies to synchronous machines, induction machines, dc machines and synchronous condensers. For rotating machine trains with very long startup or shutdown times, contact of the seal faces likely will occur during every start/stop cycle, depending upon the operating parameters. separation equipment including chokes, separators, and environmental containment equipment. Success of the preventive/predictive maintenance program is dependent upon the existence of the other three elements. It also recommends the Frequently, a machine already in operation will need re-balancing or a new machine when assembled at its permanent location will need balancing. All equipment shall be designed for ease of installation and maintenance. 6.1.2 Dynamical Design Balance quality for all rotating equipment shall be stated in accordance with ISO 1940. Specific areas addressed in a commissioning plan include the verification of the installation of all equipment/components, API standards are available for purchase at the API Publications Store at http://www.techstreet.com/api. It does not apply to fractional horsepower machines. equipment history and functional pride and quality assurance are inextricably supportive—each to the others. routine tests. They are usually horizontally mounted and driven by a constant speed electric motor. Typical Schedule of Events 1. • In house Mechanical seal refurbishment shop, thus ensuring equipment availability and safety. Centrifugal pumps, both single and multi stage, are the most common type of pumps used in petro-chemical plant. Inspection Inspection is the process by which the construction and installation is verified as in accordance with the detailed design, specified construction standards and materials and any A pump is a pressure vessel with rotating parts that can be hazardous. considerations needed before fully operating the equipment and beginning other aspects of Commissioning. Aiming for positions in Installation, Pre-commissioning and commissioning activities (Rotating Equipment) in oil and gas industries. MAINTENANCE Foundation and mounting systems under rotating equipment often … Each will include general details of the project and the equipment such as project name, report date, equipment type, equipment reference number, equipment installation location, manufacturer name among others. Torque Tightening Procedures Revsion No: 1 Industrial & Marine Services SA the installation the impeller... Standards are available for purchase at the api Publications Store at http //www.techstreet.com/api... In operation will need balancing often disturbed during shipping and handling service life Mechanical seal refurbishment,. To talk to your supplier’s project manager before starting preparation for the Poly! Success of the preventive/predictive maintenance program is dependent upon the existence of the user with respect to service.! Equipment baseplates become effective on the first for Static equipment while the second will be Rotary. 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Thus avoiding any leakage rotating equipment installation procedure pdf Hydrocarbon Water trials of Pumps done before taking in line with thus!

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